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Modifying an Al-Hamdd Gladius
#1
As per the suggestion of Crispvs, I am starting this topic to showcase the improvements that I am making on my gladius. Back in November, after starting a topic on what gladius to buy, I decided to buy the Al-Hamdd Optio gladius. I did not listen to all of the advice given to me at the time, so I did not end up with the best sword I could have bought. To make up for that, I decided to make the sword authentic myself. After talking with Crispvs and gather info from posts on the forum, I made up a list of all the things I needed to modify in order to make the gladius acceptable.

Here is what I will do:


#1. A new hilt
I have decided to replace the Indian hardwood hilt with one made of basswood. The hilt will have a Nijmegen pommel and guard, with a wooden octagonal grip. It will have no brass guard plate, as I have read that it is not authentic for a Pompeii gladius, but it will have a decorative pommel nut.

#2. New locket plates
The locket plates on the Al-Hamdd gladius seem to be out of proportion and do not bear much resemblance to the original findings. These plates will be replaced with locket plates modelled on the example from Xanten which will be silvered.

#3. A chape plate
I have chosen to replicate a chape plate from Mik's, which is shown in a state of semi-completion in the topic "Gladius Chape Plate". My design differs slightly from the original, but the difference is quite small and was unavoidable because of a mistake made while punching the design. Once completed, this scabbard piece will be silvered.

#4. A palmette
Since this is a feature of Pompeii gladii, a palmette is to be made. This palmette will be made of silvered brass, like all of the other scabbard components.

#5. Small improvements
Some smaller things will also be changed on my gladius. A retaining band will be added to the back of the chape, as well as the length of the tang will be shortened to fit the new hilt. A baldric made of dyed leather will be added to suspend the sword. The silly mirror finish will also be taken off, and roughed up with some 400 and 1500 grit sandpaper.


Any further input from others is greatly appreciated! I want to make this gladius as accurate as possible, so if I have not included in my list a necessary modification then please tell me! This topic will be updated frequently with progress that I have made. All people who help or have helped with be mentioned in the credits once the project is complete!
Regards, Jason
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#2
I am encouraged by the silence. That must mean that I have everything that needs to be done on the list Smile
Regards, Jason
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#3
Looking forward to seeing how the project goes.

Crispvs
Who is called \'\'Paul\'\' by no-one other than his wife, parents and brothers.  :!: <img src="{SMILIES_PATH}/icon_exclaim.gif" alt=":!:" title="Exclamation" />:!:

<a class="postlink" href="http://www.romanarmy.net">www.romanarmy.net
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#4
It would not have been possible without the help that you and a few others have given me!


To date, the chape plate has been silvered and engraved. Once I remove the tool marks on the upper part of the plate, pictures will be up!!! Smile Smile Smile


After the chape plate is done, I will move on to the hilt and then the locket plates Smile
Regards, Jason
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#5
Well it is finally time to show my first update on this topic with pictures! Today's pictures include pictures of the finished chape and the added retaining band on the back! I decided to personalize the retaining band on the back of the chape by chiseling "SEXTVS", my Roman name, into it. The silvered Nijmegen chape was added to the front once finished, and looks good with the nice contrast between the leather, brass, and silver. I hope I made it awesome, and that everyone likes it Smile

The photos do not really convey how the finish of the silver really is, and in real life it is mirror polished.


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Regards, Jason
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#6
Quite good!
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#7
Great job Jason....well done indeed. Looking forward to seeing your future pieces mate. Smile
Phil McKay
Illustrator
www.philmckay.com
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#8
Keep up the good work Jason! You will be a master in no time! Never give up!
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#9
Well I have a question now. I have noticed that a locket was discovered at Nijmegen along with the chape and swords. My sword will have the hilt and chape from Nijmegen already, so would it be good to have all the parts based on the Nijmegen one? I am guessing that they could possibly fit good together, but I am no expert and my assumptions are probably wrong.

So does anyone think that I should change my plans of which locket to make and instead switch to the Nijmegen one to make a completely Nijmegen based sword?

I anticipate all responses, whether you think that my idea is a bad one or if you give the locket change a thumbs up Smile
Regards, Jason
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#10
It is the time to show my latest progress on my gladius! This time, I made some slight modifications on my chape such as adding a few engraving details like the stars and robe draped on the figure's arm. I also found out that the original had no nose punched in, so I removed the nose that was previously there.

Though I did that to the chape, the major thing was making and mounting the palmette. It is punched from a thin piece of brass, and was bent to shape and silvered to match the chape plate. I first mounted it crooked with small rivets, but I pulled it off and fixed the mistake ad replaced the rivets while I was at it Smile

Besides those changes, I also changed the rivets from little brass ones to larger copper rivets and I made a nice little buckle for my baldric, which I want to have on my baldric so I can adjust it as I grow. I included a U.S. penny as scale to show the size of the buckle.

I hope that I made these pieces well! Thanks for viewing Smile Smile Smile


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Regards, Jason
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#11
No eager replies or thank yous like before? I am offended Tongue
Regards, Jason
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#12
Sorry for leaving this topic without updates for so long; I was really busy.

In the time that I was pretty inactive here, I managed to make the hilt of the gladius and grind down the blade. The hilt was originally planned to be completely basswood, but after a few unsuccessful attempts to make a basswood grip, I ended up keeping the pommel and guard in basswood with the grip being made of maple instead. I turned the old screw-on cap from the gladius into a nice nut and I peened the really soft steel tang over it. I took the old silly mirror-finish off the blade with some sandpaper and then polished it up nicely with 1500 grit. Overall I think I made a nice gladius Smile

The next post will show the completed scabbard once it is done Smile


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Regards, Jason
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